Capabilities
What is on the floor.
Every stage from yarn to carton is on one site in Korangi, except dyeing, which we place with certified dyehouses under our own colour approval and testing.
From yarn to garment
Seven stages, all of them ours.
Work moves through the building in one direction. Dyeing is the one stage we place outside, with certified dyehouses working to our own colour approval and testing.
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01 Yarn sourcing
Counts and blends are confirmed against the approved sample before the order is placed.
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02 Knitting
Knitted in-house from 18 to 28 gauge — single jersey, interlock, pique, rib, fleece and terry.
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03 Fabric inspection
Greige checked for barre, holes and weight variance before anything is cut.
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04 Cutting
Straight knife and band knife, with fabric relaxation and panel checking before cut.
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05 Printing and embroidery
Screen tables and DTF in-house, plus embroidery, applique and chenille. No outside print house, no gate-pass delay.
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06 Stitching
Eight seam types on the line, including cylinder-bed flatlock for activewear seams.
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07 Finishing
Steam pressing, trimming, inspection to the buyer AQL, folding, poly and carton packing.
Machinery and stages
Six stages. Five in-house.
Machine counts and daily figures as published in the factory profile. Stitching is broken down by type below.
Stage · detail · figure
Stitching breakdown
Eight seam types on the line.
Including cylinder-bed flatlock for activewear seams.
Machine type · heads
Production cycle
Worked backwards from the ship date.
Every stage happens in our building except dyeing, which is placed with certified dyehouses.
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Yarn sourcing and delivery
10 daysCounts and blends confirmed against the approved sample before the order is placed.
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Knitting
10 daysKnitted to the specified gauge and weight, then greige inspected for barre, holes and weight variance.
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Dyeing and finishing
10 daysCertified dyehouse. Lab dip and bulk shade approved against the buyer standard before release.
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Cutting and stitching
20–25 daysFabric relaxation, cutting, panel check, printing where required, then line stitching under inline quality control.
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Finishing, pressing and packing
in lineTrimming, pressing, final inspection to AQL, folding and carton packing to the buyer specification.
Yarn to finished goods
50–55 days
Quoted lead times are worked backwards from the shipment date, not forwards from the order date.
Sampling
- Proto sample
- 7 days
- Fit sample
- 10 days
- Pre-production sample
- 7 days
Fabrics
Seven structures, 18 to 28 gauge.
Knitted in-house across 18 to 28 gauge. Yarn counts and blends are confirmed against the approved sample before the order is placed.
- Single jersey
- Interlock
- Pique
- Rib
- Fleece and loopback terry
- Performance poly-elastane
- Mesh
The Korangi floor
Send us a tech pack. We will quote in 72 hours.
Tell us the fabric, the weight, the colourways and the quantity. We will tell you plainly when a programme is too large for our floor.
- Floor
- Plot 1, D3, Sector 21
Korangi Industrial Area, Landhi Town
Karachi, Pakistan - Enquiries
- Merchandising
- Sampling
- Proto sample, 7 days
- Yarn to finished goods
- 50–55 days
- Factory profile
- Download PDF